Last saturday we started putting the Hypermotard back together. A buddy came over to help me with major parts like the frame and engine. We began by putting the engine on a crate with some wood and cloth to keep it in place. The engine was painted and isn't fully cured yet. It needs to be run and heated first. So we were very cautious not to scratch any of the painted surface.
Next step was to fit the freshly powder coated frame. We also installed the mounting brackets that serve as pivot point for the rear axle and attachment point for the rear sets. Here we struggled a bit with the parts as I didn't make clear enough notes on where to put certain washers.
Following the frame was the rear axle. The area of the pivot point was greased sufficiently and everything went together remarkably easy. When putting back the rear axle you needn't forget to mount the chain. This is quite essential if you don't want to cut the chain.
When we were done with the rear axle next were the steering, front axle and wheel. Because many parts were powder coated, the fitment is a little thigh but manageable. The shocks were fitted in the triple trees without any problems. We've also put on the rear subframe to get a general idea of the end result.
Next up is the wiring, injection and exhaust.
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